This Workshop Manual is an absolute wealth of information
that is suitable for the home mechanic or professional technician.
The following Nissan models are included in this workshop manual
- Nissan Pulsar N14 ( All models)
- Nissan Sunny N14 (All models)
- Nissan Sentra N14 (All models)
- Nissan Sabre N14 (All models)
The following engine variants are included in this workshop manual
- ES10S
- GA13DS
- GA14DS
- GA16DS
- GA16DE
- SR20DE
- SR20DET (Petrol Turbo)
- CD17 (Diesel)
- CD20 (Diesel)
The following Transaxle variants are included in this workshop manual
- RL4F03A (4 Speed Auto)
- RN4F30A (4 Speed Manual)
- RS5F30A (5 Speed Maual)
- RS5F31A (5 Speed Manual)
- RS5F31A (5 Speed Manual)
- RS5F50A (5 Speed Manual 4 wheel drive)
The following is a list of information contained in this Workshop Manual.
General Information
PRECAUTIONS
HOW TO USE THIS MANUAL
HOW TO READ WIRING DIAGRAMS
HOW TO FOLLOW FLOW CHART IN TROUBLE DIAGNOSES
CONSULT CHECKING SYSTEM
IDENTIFICATION INFORMATION
LIFTING POINTS AND TOW TRUCK TOWING
ON-THE-CAR WHEEL BALANCING
TIGHTENING TORQUE OF STANDARD BOLTS
Maintenance
PREPARATION
PRE-DELIVERY INSPECTION ITEMS
GENERAL MAINTENANCE
PERIODIC MAINTENANCE (Except for Europe)
PERIODIC MAINTENANCE (For Europe except U.K.)
PERIODIC MAINTENANCE (For U.K)
RECOMMENDED LUBRICANTS AND FLUIDS
ENGINE MAINTENANCE
CHASSIS AND BODY MAINTENANCE
SERVICE DATA AND SPECIFICATIONS
Engine Mechanical
PRECAUTIONS
PREPARATION
GA ENGINES
OUTER COMPONENT PARTS
COMPRESSION PRESSURE
OIL PAN
TIMING CHAIN
OIL SEAL REPLACEMENT
CYLINDER HEAD
VALVE CLEARANCE
ENGINE REMOVAL
CYLINDER BLOCK
SR ENGINES
OUTER COMPONENT PARTS
COMPRESSION PRESSURE
OIL PAN
TIMING CHAIN
OIL SEAL REPLACEMENT
INTAKE MANIFOLD
ACCEL-DRUM UNIT (SR20DE)
THROTTLE CHAMBERS (SR20DET)
CYLINDER HEAD
TURBOCHARGER
ENGINE REMOVAL
CYLINDER BLOCK
E ENGINE
OUTER COMPONENT PARTS
COMPRESSION PRESSURE
OIL PAN
TIMING BELT
OIL SEAL REPLACEMENT
CYLINDER HEAD
ENGINE REMOVAL
CYLINDER BLOCK
CD ENGINES
OUTER COMPONENT PARTS
COMPRESSION PRESSURE
OIL PAN
TIMING BELT
OIL SEAL REPLACEMENT
CYLINDER HEAD
ENGINE REMOVAL
CYLINDER BLOCK
GA, SR, E and CD - SERVICE DATA AND SPECIFICATIONS
Engine Lubrication & Cooling Systems
PRECAUTION
PREPARATION
GA, SR, CD
- ENGINE COOLING SYSTEM
GA, SR, E, CD -
ENGINE COOLING SYSTEM
GA
ENGINE LUBRICATION SYSTEM
ENGINE COOLING SYSTEM
RADIATOR FAN MOTOR ELECTRICAL CIRCUIT
SR
ENGINE LUBRICATION SYSTEM
ENGINE COOLING SYSTEM
E
ENGINE LUBRICATION SYSTEM
ENGINE COOLING SYSTEM
RADIATOR FAN MOTOR ELECTRICAL CIRCUIT
CD
ENGINE LUBRICATION SYSTEM
ENGINE COOLING SYSTEM
RADIATOR FAN MOTOR ELECTRICAL CIRCUIT
GA, SR, E, CD -
SERVICE DATA AND SPECIFICATIONS
Engine Fuel & Emmission Control System
PREPARATION
GA13DS, GA14DS & GA16DS
ENGINE AND EMISSION CONTROL PARTS LOCATION
ENGINE CONTROL DIAGRAM
ENGINE AND EMISSION CONTROL SYSTEM CHART
ENGINE AND EMISSION CONTROL CIRCUIT DIAGRAM
E.C.C. DESCRIPTION
E.C.C. TROUBLE DIAGNOSES
CARBURETOR
MECHANICAL FUEL PUMP
ELECTRIC FUEL PUMP CONTROL SYSTEM
IGNITION CONTROL SYSTEM
IGNITION CONTROL SYSTEM - Distributor
AUTOMATIC TEMPERATURE CONTROL (A.T.C.) AIR CLEANER SYSTEM
IDLE COMPENSATOR
EVAPORATIVE EMISSION CONTROL SYSTEM
CRANKCASE EMISSION CONTROL SYSTEM
GA16DE
PRECAUTIONS
ENGINE AND EMISSION CONTROL OVERALL SYSTEM
ENGINE AND EMISSION CONTROL PARTS DESCRIPTION
ENGINE AND EMISSION CONTROL SYSTEM DESCRIPTION
IDLE SPEED/IGNITION TIMINGIIDLE MIXTURE RATIO INSPECTION
TROUBLE DIAGNOSES
FUEL INJECTION CONTROL SYSTEM INSPECTION
CRANKCASE EMISSION CONTROL SYSTEM
SR
ENGINE AND EMISSION CONTROL OVERALL SYSTEM
ENGINE AND EMISSION CONTROL PARTS DESCRIPTION
ENGINE AND EMISSION CONTROL SYSTEM DESCRIPTION
IDLE SPEEDIIGNITION TIMINGIIDLE MIXTURE RATIO INSPECTION
TROUBLE DIAGNOSES
FUEL INJECTION CONTROL SYSTEM INSPECTION
EVAPORATIVE EMISSION CONTROL SYSTEM
CRANKCASE EMISSION CONTROL SYSTEM
E
GENERAL DESCRIPTION
ENGINE ELECTRICAL SYSTEM
CARBURETOR
CARBURETOR - Inspection and Adjustment
FUEL PUMP
IGNITION CONTROL SYSTEM
IGNITION CONTROL SYSTEM - Distributor
AUTOMATIC TEMPERATURE CONTROL (A.T.C.) SYSTEM
IDLE COMPENSATOR
CRANKCASE EMISSION CONTROL SYSTEM
INJECTION SYSTEM
VE-TYPE INJECTION PUMP
INJECTION NOZZLE
FUEL SYSTEM CHECK
CRANKCASE VENTILATION SYSTEM
QUICK-GLOW SYSTEM
E.G.R. SYSTEM
GA, SR, E, CD - SERVICE DATA AND SPECIFICATIONS
Engine Control, Fuel & Exhaust Systems
ACCELERATOR CONTROL SYSTEM
FUEL SYSTEM
EXHAUST SYSTEM
Clutch
PRECAUTIONS AND PREPARATION
CLUTCH SYSTEM - Hydraulic Type (SR20DET engine models)
CLUTCH SYSTEM - Mechanical Type
INSPECTION AND ADJUSTMENT
HYDRAULIC CLUTCH CONTROL - Hydraulic Type (SR20DET engine models)
CLUTCH RELEASE MECHANISM
CLUTCH DISC AND CLUTCH COVER
SERVICE DATA AND SPECIFICATIONS
Manual Transmission
PREPARATION
ON-VEHICLE SERVICE
REMOVAL AND INSTALLATION
TRANSAXLE GEAR CONTROL
RN4F30A, RS5F30A, RS5F31A
MAJOR OVERHAUL
DISASSEMBLY
REPAIR FOR COMPONENT PARTS
ADJUSTMENT
ASSEMBLY
RS5F32A
MAJOR OVERHAUL
DISASSEMBLY
REPAIR FOR COMPONENT PARTS
ADJUSTMENT
ASSEMBLY
RS5F50A
MAJOR OVERHAUL
DISASSEMBLY
REPAIR FOR COMPONENT PARTS
ADJUSTMENT
ASSEMBLY
SERVICE DATA AND SPECIFICATIONS
Automatic Transmission
PREPARATION
PRECAUTIONS
ON-VEHICLE SERVICE
TROUBLE DIAGNOSES
ELECTRICAL SYSTEM
REMOVAL AND INSTALLATION
MAJOR OVERHAUL
DISASSEMBLY
REPAIR FOR COMPONENT PARTS
ASSEMBLY
A/T SHIFT LOCK SYSTEM
SERVICE DATA AND SPECIFICATIONS
Transfer
PREPARATION
VTY10A (GA16DS engine models)
ON-VEHICLE SERVICE
REMOVAL AND INSTALLATION
MAJOR OVERHAUL
PRE-DISASSEMBLY INSPECTION
TOOTH CONTACT
DISASSEMBLY
REPAIR FOR COMPONENT PARTS
ADJUSTMENT
ASSEMBLY
FTY10A (SR20DET engine models)
ON-VEHICLE SERVICE
REMOVAL AND INSTALLATION
MAJOR OVERHAUL
PRE-DISASSEMBLY INSPECTION
TOOTH CONTACT
DISASSEMBLY
REPAIR FOR COMPONENT PARTS
ADJUSTMENT
ASSEMBLY
VTY10A & FTY10A
SERVICE DATA AND SPECIFICATIONS (S.O.S.)
Propeller Shart & Differential Carrier
PREPARATION
PROPELLER SHAFT
ON-VEHICLE SERVICE (Final drive)
REMOVAL AND INSTALLATION (Final drive)
FINAL DRIVE
DISASSEMBLY
INSPECTION
ADJUSTMENT
ASSEMBLY
VISCOUS LIMITED SLIP DIFFERENTIAL CASE
SERVICE DATA AND SPECIFICATIONS
Front Axle & Front Suspension
PRECAUTIONS AND PREPARATION
FRONT AXLE AND FRONT SUSPENSION
CHECK AND ADJUSTMENT
FRONT AXLE
FRONT AXLE - Wheel Hub and Knuck!e
FRONT AXLE - Drive Shaft
FRONT AXLE - Drive Shaft for 2WD
FRONT AXLE - Drive Shaft for 4WD
FRONT SUSPENSION
FRONT SUSPENSION - Coil Spring and Strut Assembly
FRONT SUSPENSION - Stabilizer Bar
FRONT SUSPENSION - Transverse Link and Lower Ball Joint
SERVICE DATA AND SPECIFICATIONS
Rear Axle & Rear Suspension
PRECAUTIONS AND PREPARATION
2WD
REAR AXLE AND REAR SUSPENSION
CHECK AND ADJUSTMENT - On-vehicle
REAR AXLE - Wheel Hub
REAR SUSPENSION.
REAR SUSPENSION - Coil Spring and Strut Assembly.
REAR SUSPENSION - Stabilizer Bar
4WD
REAR AXLE AND REAR SUSPENSION
CHECK AND 'IDJUSTMENT - On-vehicle
REAR AXLE
REAR AXLE - Wheel Hub and Knuckle
REAR AXLE - Drive Shaft
REAR SUSPENSION
REAR SUSPENSION - Coil Spring and Strut Assembly
REAR SUSPENSION - Stabilizer Bar
2WD & 4WD
SERVICE DATA AND SPECIFICATIONS
Steering
PRECAUTIONS
PREPARATION.
ON-VEHICLE INSPECTION
STEERING WHEEL AND STEERING COLUMN.
MANUAL STEERING GEAR AND LINKAGE (Model R24S and R24N)
POWER STEERING GEAR AND LINKAGE (Model PR24SC)
POWER STEERING OIL PUMP
SERVICE DATA AND SPECIFICATIONS
Body
GENERAL SERVICING
BODY END
DOORS (including Power Windows and Power Door Locks)
INSTRUMENT PANEL
INTERIOR AND EXTERIOR (including Weather Strips)
SEAT
SUNROOF
T-BAR ROOF
WINDSHIELD AND WINDOWS
MIRROR (Door Mirrors)
REAR AIR SPOILER
BODY ALIGNMENT
Heater & Air Conditioner
DESCRIPTION - OVERALL SYSTEM
OPERATIONAL CHECK
DESCRIPTION - Refrigeration System
DIAGNOSES - Overall System
PRECAUTIONS FOR REFRIGERANT CONNECTIONS
EVACUATING, CHARGING AND CHECKING
SERVICE PROCEDURES
COMPRESSOR OIL - Checking and adjusting
COMPRESSOR - Model NVR 140S (Atsugi make)
COMPRESSOR - Model DKV-14D (Zexel make)
COMPRESSOR - Model DKV-14C (Zexel make)
COMPRESSOR - Model MJS 130 (Hitachi make)
TROUBLE DIAGNOSES
DOOR CONTROL
DESCRIPTION - Push Control
PUSH CONTROL UNIT
PREPARATION
SERVICE DATA AND SPECIFICATIONS
Electric System
HARNESS CONNECTOR
STANDARDIZED RELAY
POWER SUPPLY ROUTING
BATTERY
STARTING SYSTEM
STARTING SYSTEM - Starter
CHARGING SYSTEM
CHARGING SYSTEM - Alternator
COMBINATION SWITCH
HEADLAMP - Without Daytime Light System and Dim-dip Lamp System
HEADLAMP - Daytime Light System
HEADLAMP - Dim-dip Lamp System
HEADLAMP - Headlamp Aiming Control
HEADLAMP
EXTERIOR LAMP
INTERIOR LAMP
METER AND GAUGES - Needle Type
METER AND GAUGES - Digital Type
WARNING LAMPS AND BUZZER
WIPER AND WASHER
HORN AND CIGARETTE LIGHTER
CLOCK
REAR WINDOW DEFOGGER
AUDIO AND POWER ANTENNA
LOCATION OF ELECTRICAL UNITS
HARNESS LAYOUT
SUPER MULTIPLE JUNCTION
WIRING DIAGRAM REFERENCE CHART
RADIATOR FAN
ENGINE CONTROL SYSTEM, IGNITION SYSTEM
O/DCONTROL SYSTEM, SHIFT LOCK SYSTEM
ANTI·LOCK BRAKING SYSTEM
POWER WINDOW AND POWER DOOR LOCK, SEAT BELT, HEATING SEAT,
SUN ROOF, DOOR MIRROR
HEATER AND AIR CONDITIONER
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